WPAFB TEST CHAMBERS REACH NEW HEIGHTS IN ALTITUDE AND AIRCREW RESEARCH
By Eric Edwards
It’s something aviators have known for a long time. What works down on the ground doesn’t always work up in the air. Especially when it’s 50,000 or 100,000 ft up in the air. High altitude can negatively affect not only the inflight performance of components and equipment but also the cognitive and physical abilities of the aircrews who operate them. And when one further adds the inherent pressures of fast-paced, advanced combat operations into high-flying environments, the effects on performance can be even worse.
Accordingly, in May of last year, the Air Force Research Laboratory (AFRL) officially opened the doors to its four new Research Altitude Chambers (RACs) at Wright-Patterson Air Force Base (WPAFB), OH. The chambers, managed by AFRL’s 711th Human Performance Wing, were established to help researchers better understand and mitigate the effects associated with high-altitude flight operations. And in less than a year, this unique collection of state-of-the-art, computer-controlled test facilities has already reached new heights in altitude research on aircrews and equipment [1, 2].
50,000 FT AND CLIMBING
This spring, three of AFRL’s new RACs were certified for manned studies up to 50,000 ft. This man-rating certification is unequalled throughout the Department of Defense (DoD) and distinguishes the testing facilities as a key resource to support the ever-rising manned-flight altitude requirements of both the Air Force and Space Force. And researchers aren’t stopping there. With the addition of some new equipment, the manned altitude ceiling is expected to soon rise to 60,000 ft [1, 2].
AFRL’s four RACs (shown in Figures 1–4) were each designed and built with different purposes and capabilities in mind .
- RAC 1 can hold up to 20 people and is primarily used to study high-altitude hypoxia, human performance effects, fatigue, and decompression sickness on aircrews. It can also simulate heights up to 100,000 ft to test unmanned equipment.
- RAC 2 is the biggest of the altitude chambers and is used to test aircraft life support systems and large equipment (up to the size of a Humvee). It too can support 100,000-ft unmanned equipment testing and can vary temperatures between -67 and 150 °F and humidities between 2 and 98%.
- RAC 3 specializes in simulating the effects of rapid decompression (as fast as 0.04 s) on the body, as well as other kinds of related research. It too is temperature-controlled.
- RAC 4, at 45 ft3, is the smallest chamber. It is used to study rapid decompression (at a rate of 8,000 to 23,000 ft in 0.04 s), durability, and other effects on small equipment, such as cellphones, computers, and medical equipment up to 100,000 ft.
As a group, these chambers are continuing to provide aviation and aerospace researchers, manufacturers, testers, military planners, and others with important physiological and operational data and insights not otherwise available. Furthermore, the high-altitude training they offer aircrews is helping to ensure U.S. personnel and equipment are ready for the fight no matter the height.
PUTTING SOME SPIN ON IT
Of course, it’s not just altitude that can affect an aviator’s ability to perform his/her high-flying, fast-moving missions. Today’s operational environments can, with little or no notice, thrust aircrews into extreme drops, climbs, turns, and spins, suddenly applying acceleration forces that can severely disorient and/or disable them. Thus, complementing AFRL’s new RACs at WPAFB are several other unique pieces of equipment to help researchers and aircrews prepare for some of these harsh effects.
One such piece of equipment is AFRL’s human-rated centrifuge, which has been in operation since 2018. Said to be the world’s most advanced (and the DoD’s only) human-rated centrifuge, this spinning beast has the capability to apply up to 9 g’s (9 times the normal force of gravity). This capability allows researchers to measure the often-debilitating high-g effects on personnel, as well as provides those personnel with an opportunity to experience the effects in a controlled, safe environment and to learn how to counteract them and remain conscious and in control of their aircraft. Moreover, the centrifuge is configurable to test not only jet pilots (who feel g forces mostly through the top of their heads in the z axis) but also astronauts (who feel g forces mostly in their chest in the x axis) .
An even more radical—and some might say tortuous—piece of equipment at WPAFB is the Kraken spatial disorientation device (shown in Figure 5). Spatial disorientation is the leading aeromedical causal factor in Class A aviation mishaps (incidents that destroy or cause more than $2 million in damage to the aircraft or result in a fatality or permanent total disability to personnel). With this phenomenon, the normal forces of flight and the body’s sensory receptors/responses can trick even a good pilot into believing the aircraft is doing something it’s not (such as turning, pitching up or down, rolling, or even flying straight and level). And in an attempt to “correct” these misperceived motions/orientations, a pilot can take actions that can have potentially fatal results [5,6].
Accordingly, the Kraken device is a 245,000-lb machine developed in 2016 by the Naval Medical Research Unit Dayton (NAMRU-D), one of AFRL’s partners in aerospace physiology research, to simulate and study the kind of forces and spatial disorientation that can get aircrews into trouble. This one-of-kind device—named after the mythical, multi-tentacled sea monster—has a six-axis range of motion, including 360°+ in the pitch, yaw, roll, and planetary directions, 33 ft of horizontal travel, and 6 ft of vertical (heave) travel. As such, it can simulate the behavior and acceleration forces (of up to 3 g’s) of essentially any air, ground, sea, or space vehicle in existence (not to mention the wildest amusement park ride imaginable) [5, 7, 8].
Clearly, the flight path of current and future U.S. air and space operations is one that will require our forces to fly higher, faster, and in more challenging situations than ever before. And just as clear is the fact that aerospace physiology testing and research— such as that being conducted at WPAFB—will continue to be vital for understanding and addressing the effects of these uncharted skies on the aircrews and equipment that venture into them.
 Schaap, Jason. “AFRL Altitude Chambers Hit Rare 50,000-Foot Mark for Manned Research.” U.S. Air Force website, https://www.af.mil/News/Article-Display/Article/3010314/afrl-altitude-chambers-hit-rare-50000-foot-mark-for-manned-research/, published 26 April 2022.
 Giardina, Gina Marie. “AFRL Opens Research Altitude Chambers, Becomes Force in Aerospace Physiology.” Air Force Research Laboratory website, https://www.afrl.af.mil/News/ Article/2638647/afrl-opens-research-altitude-chambers-becomes-force-in-aerospace-physiology/, published 28 May 2021.
 Air Force Research Laboratory. “Research Altitude Chambers.” AFRL factsheet, https://www. afrl.af.mil/Portals/90/Documents/711/RH/RAC%20 Factsheet.pdf?ver=U4lTX5edU78WaDGnhOzAAw %3D%3D, accessed May 2022.
 Giardina, Gina Marie. “AFRL Centrifuge Part of NASA’s History-Making Launch.” U.S. Air Force website, published 3 June 2020, https://www. af.mil/News/Article-Display/Article/2206107/ afrl-centrifuge-part-of-nasas-history-making-launch/.
 Naval Medical Research Unit Dayton. “The KRAKEN Disorientation Device.” Military.com video, published 4 May 2017, https://www.military. com/video/forces/technologies/the-kraken-disorientation-device/5421534063001, accessed 13 May 2022.
 Antunano, Melchor. “Spatial Disorientation.” AM-400-03/1, Federal Aviation Administration Civil Aerospace Medical Institute brochure, https://www.faa.gov/pilots/safety/ pilotsafetybrochures/media/spatiald.pdf, undated.
 Rogoway, Tyler. “’Kraken’ Is the U.S. Navy’s Monster Motion-Based Research Simulator.” The War Zone, published 5 May 2017, https://www. thedrive.com/the-war-zone/9988/kraken-is-the-u-s-navys-monster-motion-based-research-simulator.
 Ripple, Bryan. “NAMRU-D Releases the Kraken.” Wright-Patterson AFB website, published 20 June 2016, https://www.wpafb.af.mil/News/Article-Display/Article/818426/namru-d-releases-the-kraken/, accessed 16 May 2022.